Glucose syrup production process / glucose syrup machinery

The traditional technology to production of glucose syrup from starch first step is making starch from corn, then we use the starch to produce the glucose syrup. But now our company has new technology which is the dry milling method with double-enzyme method. It can produce glucose syrup from corn or broken rice directly. It do not need the starch production process. It will save much cost and consumption during the whole glucose syrup production process

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Below is our glucose syrup production process description, also the introduction of the video show:

1. Mixing tank: add water and corn flour/starch with a certain proportion, then add enzyme and wait the proceeding of physical reaction between corn flour/starch and enzyme.

2. Liquefaction process: this process requests jet cooker and liquefied tank, made the starch slurry into an operable viscosity.

3. Deproteinization for industrial production of glucose: use plate and frame filter press, to remove the protein contain in the liquid.

4. Saccharification: use special saccharification tank, the function is change the liquefied starch into glucose.

5. Decolorization process of glucose production machinery: pump the saccharification liquid into decolorization tank, add activated carbon to complete this process.

6. Decarburization for industrial production of glucose: this section purpose is remove the activated carbon by plate and frame filter press.

7. Ion exchange system: adopt special ion exchange column, remove the Ca2+ and Mg2+, and adjust PH value and conductance.

8. Evaporation: suggest corn syrup made by three-effect evaporator to get suitable corn syrup, of courcose you can select other evaporator as your requests.

Among also the total introduction of our main glucose syrup equipment.